Flash is the unwanted or excessrubber material that presents on the outersurface of themolded rubber product. This will affect the surface finish; it is a cosmetic defect andit can be removed. It forms because of the leak or the excess molded rubber materialbetween the surface of the mold, typically on the parting line, (Jordan Anderson,2014). The presence of flash will reduce customer satisfaction. There are manymethods to remove the flash. The method is selected according to the degree of flashextension and the location where it occurs.The project aims to design a semi/full automated machine, which helps for having asmooth and fine surface finish of the weight plates. These plates are made up of rubberfor the ELEIKO group. The weight plates have different weights from 10 to 20 kg,but the diameter of each plate stays the same, but the thickness will be different foreach plate. The machine should be designed that removes all the excess rubber andshould smoothen the outer surface of the weight. The purpose of this work is to gainknowledge about different product development methods, respective tools, andtechniques that are used. The machine should be user- friendly, should not becomplicated, should not damage the workpiece (marks or trace of the blade), shouldnot put the employer in danger, and economically feasible.This report presents the progress of designing of the product, product development,methods, and literature study. The designed model can construct in the industry fortheir problem they are faced by the flash. The model is very simple and unique so thateveryone can perform the task without any previous experience. Material alternativeswere evaluated as well as manufacturing possibilities. The designed machine was theoffered for free as means for further research and development.

Keywords: flashing, additive manufacturing, Ullman method, Pugh matrix, rubberweight plates, lever arm, smoothening tool.