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Grey Cast Iron Brake Discs Laser Cladded with Nickel-Tungsten Carbide—€”Friction, Wear and Airborne Wear Particle Emission
KTH Royal Institute of Technology, Stockholm, Sweden | Höganäs AB, Höganäs, Sweden.ORCID iD: 0000-0001-6896-6416
KTH Royal Institute of Technology, Stockholm, Sweden.ORCID iD: 0000-0001-7560-6232
Höganäs AB, Höganäs, Sweden.ORCID iD: 0000-0002-3612-5206
KTH Royal Institute of Technology, Stockholm, Sweden.ORCID iD: 0000-0003-2489-0688
2020 (English)In: Atmosphere, E-ISSN 2073-4433, Vol. 11, no 6, article id 621Article in journal (Refereed) Published
Abstract [en]

Airborne wear particle emission has been investigated in a pin-on-disc tribometer equipped with particle analysis equipment. The pins are cut out from commercial powder metallurgy automotive brake pads as with and without copper content. The discs are cut out from a commercial grey cast iron automotive brake disc as cut out and as in addition to a laser cladded with a powder mix of Ni-self fluxing alloy + 60% spheroidized fused tungsten carbide and then fine-ground. Dry sliding wear testing runs under a contact pressure of 0.6 MPa, sliding velocity of 2 m/s and a total sliding distance of 14,400 m. The test results show both wear and particle emission improvement by using laser cladded discs. The laser cladded discs in comparison to the reference grey cast iron discs do not alter pin wear substantially but achieves halved mass loss and quartered specific wear. Comparing in the same way, the friction coefficient increases from 0.5 to 0.6, and the particle number concentration decreases from over 100 to some 70 (1/cm3) and the partition of particles below 7 µm is approximately halved. © 2020 by the authors. Licensee MDPI, Basel, Switzerland.

Place, publisher, year, edition, pages
Basel: MDPI, 2020. Vol. 11, no 6, article id 621
Keywords [en]
airborne particle emission, pin-on-disc, friction, wear, grey cast iron, laser cladding, tungsten carbides
National Category
Other Mechanical Engineering
Identifiers
URN: urn:nbn:se:hh:diva-43793DOI: 10.3390/atmos11060621ISI: 000551176600001Scopus ID: 2-s2.0-85086888445OAI: oai:DiVA.org:hh-43793DiVA, id: diva2:1524202
Available from: 2021-02-01 Created: 2021-02-01 Last updated: 2025-10-01Bibliographically approved

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Dizdar, SenadLyu, YezheLampa, ConnyOlofsson, Ulf

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