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Selectively anodised aluminium foils as an insulating layer for embedding electronic circuitry in a metal matrix via ultrasonic additive manufacturing
Wolfson School of Mechanical and Manufacturing Engineering, Loughborough University, Loughborough, United Kingdom.
Wolfson School of Mechanical and Manufacturing Engineering, Loughborough University, Loughborough, United Kingdom.ORCID iD: 0000-0002-0480-4079
Mechanical Engineering, University of Leeds, Leeds, United Kingdom.
Wolfson School of Mechanical and Manufacturing Engineering, Loughborough University, Loughborough, United Kingdom.
2016 (English)In: Solid Freeform Fabrication 2016: Proceedings of the 27th Annual International Solid Freeform Fabrication (SFF) Symposium – An Additive Manufacturing Conference / [ed] Bourell, D.L., Laboratory for Freeform Fabrication , 2016, p. 2260-2270Conference paper, Published paper (Refereed)
Abstract [en]

Ultrasonic Additive Manufacturing (UAM) is a hybrid Additive Manufacturing (AM) process that involves layer-by-layer ultrasonic welding of metal foils and periodic machining to achieve the desired shape. Prior investigative research has demonstrated the potential of UAM for the embedding of electronic circuits inside a metal matrix. In this paper, a new approach for the fabrication of an insulating layer between an aluminium (Al) matrix and embedded electronic interconnections is presented. First, an Anodic Aluminium Oxide (AAO) layer is selectively grown onto the surface of Al foils prior to bonding. The pre-treated foils are then welded onto a UAM fabricated aluminium substrate. The bonding step can be repeated for the full encapsulation of the electronic interconnections or components. This ceramic AAO insulating layer provides several advantages over the alternative organic materials used in previous works.

Place, publisher, year, edition, pages
Laboratory for Freeform Fabrication , 2016. p. 2260-2270
National Category
Embedded Systems
Identifiers
URN: urn:nbn:se:hh:diva-37965OAI: oai:DiVA.org:hh-37965DiVA, id: diva2:1247727
Conference
27th Annual International Solid Freeform Fabrication (SFF) Symposium – An Additive Manufacturing Conference, Austin, Texas, USA, Aug 8-10th, 2016
Note

Funding: the Engineering and Physical Science Research Council (EPSRC) as part of the Centre for Innovative Manufacturing in Additive Manufacturing

Available from: 2018-09-13 Created: 2018-09-13 Last updated: 2018-09-27Bibliographically approved

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Friel, R. J.

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CiteExportLink to record
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Citation style
  • apa
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